CCM-S – Chain Condition Monitoring “Smart” The latest chain monitoring innovation from iwis
With additional sensors and interfaces, measures the wear elongation of chains during use and, in this way, helps maintenance staff recognise in good time when the chain has to be replaced due to wear elongation.
Intelligent chain monitoring
- Gives maintenance staff time to (re)act!
- Reduced downtimes for production plants or machinery
- No risk to promised delivery dates – no interruption of the logistics chain
- Prevents financial losses caused by interruptions to production
- Monitoring of precision chain applications
- “Plug and Play” principle applies – does not require calibration, etc.
- Wear- and impact-resistant sliding shoe
- Stable, leakproof plastic housing (Protection class: IP67)
Highlights of our CCM-S system
DATA TRANSFER Globally standardised, field bus-independent IO-Link technology as communication standard.
SLE FUNCTION Special connectors serve as reference points. These allow individual measurement of chain segments and an evaluation of deviations from the average elongation. Connectors are sold separately.
ADD-ON SENSORS Chain temperature, along with shocks on the CCM-S’s sliding shoe, is monitored thanks to two additional sensors.
PRESENTATION Measurement results can be sent to the computer via USB and be presented using the software provided by iwis.
SPEED Different speed ranges and changes of load direction are not a problem for CCM-S.
CHAIN SIZES The CCM-S can be used for simplex as well as for duplex and triplex chains because only one chain strand is detected at a time.
CONTACT-FREE Precise measurements are taken without any direct contact and without interfering with the chain drive.
INTEGRATION The CCM-S can be integrated quickly and easily in numerous chain applications – including as a retrofit without the need for special tools.
Operating conditions
- Normal industrial environmental conditions
(The CCM-S system must be specially configured for tough or highly abrasive conditions!) - Operating temperature range: 0 °C to 70 °C (32 °F to 160 °F)
- In the case of chains with attachments on both sides or extended pins, iwis must carry out a separate inspection.
- Protection class: IP67
- Insensitive to non-magnetic contamination
- If the device is to be attached to a customer interface, we recommend that damping elements should be fitted (e.g. between the housing and the mounting plate).
- We recommend that the CCM-S system is installed at the tight strand; Installation at the slack strand is also possible under certain circumstances
- USB connection to PC interface
(Connection via USB connector 2.0 Type A) - External power supply as per IO-Link specification: 18-30V
Further information and downloads can be found here:
Note
The CCM-S system is only used to provide information. It is expressly stated that the system does not protect against chain drive failures and machine stoppages. The CCM-S system also does not indicate the probability of future chain elongations. The customer is aware that the CCM-S system is preset to a chain elongation value of 3% as reference value. iwis has preset this reference value without reference to concrete applications. The customer shall define the reference value themselves and bears the responsibility for testing whether the reference value is non-critical in the specific application scenario or whether it could lead to critical situations or damage resulting from impermissible chain elongation. On request, and following consultation, iwis will set the preset reference value of 3% to another value specified by the customer. The customer can, however, also set the value applicable to their application themselves using the supplied software.
Here you find our ElektroG3 Take-back Concept
CCM® (Chain Condition Monitoring) is a registered trademark of iwis
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